Fridge Clip

I have an uneasy relationship with my miniature refrigerator. This chilly bastard decided to get clever and fall open over the weekend. I stepped in to the lab to find it iced up and dripping all over the floor. It was running so hard the housing climbed up to something like 90 degrees. Now, maybe I didn’t shut it properly over the weekend, but I’ve seen this fridge swing open when a gnat coughed. It was time for a change.

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Defrosting all over my floor. The trash can is there for dumping the icy slush once the drip tray filled up.

I designed a clip to solve this problem. I modeled it in a half hour and it took my Ultimaker a bit more than two to print it. I’m very happy with how it turned out. This clip has an integrated spring and a central rib to optimize the stiffness without adding tons of thickness (i.e. more print time). It attaches to the fridge body with three rivets. For the rivet holes I wrapped my drill in some electrical tape to make sure it didn’t plunge too far into the insulation and damage anything. It was installed in a snap and hopefully will prove a permanent solution to an annoying problem. Continue reading

Laser Cut Hat Stands

I’ve been designing things for Pork Pie Hatters for a year, now. This has included their site, a custom door, some signage, an extra large stamp, a series of hats, and a host of other things. Recently, we’ve been talking about displays, interior decoration, and finding ways to maximize the hats on display while keeping a lid on the clutter. The main problem with selling anything in Manhattan is finding a place to put any stock that isn’t out on the shelves, and the problem with buying anything in Manhattan is sorting it into your microscopic apartment. So, I came up with some flat pack hat stands.

The idea is to send folks home with hats on their heads and a flat pack hat stand, so they don’t have to find room in their lives for a hat box. Traditionally hat boxes come as flat cardboard assemblies that you construct into these 2’x2’x1′ nightmares, or they’re fully assembled oval extrusions whose main aim in life is to take up space. Continue reading

Pipe Organ Brass Knuckles

After many trials and tribulations, false starts and disappointments, I have designed, made, and sent off the most complex and difficult of the Anywhere Organ Kickstarter rewards. This was the last of the rewards, which means that the long and winding process of fulfilling my campaign promises for the Anywhere Organ can now switch from making rewards to growing the instrument.

These were actually a lot of fun to design. I’ve found that SolidWorks can be good for sketching if you link relationships between elements to make a network of significant lines and measurements dance around each other as you drag parts into place. For this design, the significant measurements were the positions, diameters, and distances between the fingers that would be holding these knuckles. Once I had these dialed in (at least for my own fingers) I set up a sketch that I could drag around until I found a design that had some interesting aesthetic things going on. So far so hoopy. Continue reading