I’ve been working on this project for a few months, focused on changing how soft robots get designed and made. Traditionally these robots are complex to design and build, and they require and unexpectedly large amount of hand labor to stitch together. This ends up with parts being produced slowly, with small deviations from known working designs. I’ve been trying to come up with a method that allows you to design a robot in CAD, queue up the design on a powder printer, cast silicone into the printed mold, and pull out a working robot. The idea is to allow for a huge variety of geometry, experimentation, and prototypes that are quick and inexpensive to produce. I want to make the process a whole lot more like a scientific experiment, where you test and observe multiple samples while adjusting a single variable.Continue reading
A few months ago I was commissioned to restore a storefront over on 5th and 32nd st, JJ Hat Center. They’re long time clients, partners of the good folks over at Pork Pie Hatters. I’ve done a lot of work for them over the years, building their website, designing custom hat blocks, making marketing materials, and creating the branding for their series of handmade hats. This was a whole other level of project, though.Continue reading
A year or so back my long time hacker friend Dichro made some lock pick earrings to wear in case of emergencies. Di asked me to give a go at some slim, elegant, sophisticated ones that pass as everyday jewelry. After some poking and testing and experiments, I believe I’ve come up with just that.
An elegant accessory, perfect for quick escapes, late nights, and lost keys. These acid etched stainless steel earrings are lightweight and feature a selection of picks, rakes, and a tension bar. They’re decked out with silver plated rings and ear hooks.
As part of a series of projects for Pork Pie Hatters, I’ve been reviving some old hat making equipment through a combination of laser cutting, CNC milling, and some older tried and true fabrication techniques. My favorite of these projects has been a series of hat blocks designed in SolidWorks and milled in ash.Continue reading
Over the past few months I’ve been working with Melissa Dowell to make these lovely Narwhal Skewers and now (after a good deal of prototyping, experimentation, poking, and prodding) they’re finally out. The process that went into these is actually kind of fascinating first because of how difficult it was to hone in on the right way to design these in CAD and secondly because of how many different directions we explored before finally landing on the final design.Continue reading
I’ve been designing things for Pork Pie Hatters for a year, now. This has included their site, a custom door, some signage, an extra large stamp, a series of hats, and a host of other things. Recently, we’ve been talking about displays, interior decoration, and finding ways to maximize the hats on display while keeping a lid on the clutter. The main problem with selling anything in Manhattan is finding a place to put any stock that isn’t out on the shelves, and the problem with buying anything in Manhattan is sorting it into your microscopic apartment. So, I came up with some flat pack hat stands.Continue reading
Mold making and casting has been a huge part of my life for years. It started in the SFX industry, making molds and cleaning up parts for robotic snakes on Snakes on a Plane (really), and has become an even more significant factor with the recent soft robotics project. However, one thing has plagued me this whole time: buckets.Continue reading
I made little foldy zoetropes to send folks for the holidays. Now that they’re all sent out and people have had a chance to enjoy them, I figured I could reveal the design without anybody feeling less special. I should release the design and talk about the process behind making them. I should have time for that soon. In the meantime, check out the construction tutorial video after the fold.Continue reading
I have lots of updates to share. I recently got a laser, made a new series of Guy Fawkes bandanas in bright, beautiful color, and spoke at HOPE. Unfortunately I’m being pulled in a thousand different directions by projects, interesting potential new work, consulting gigs, and new adventures with Sleek and Destroy.
Stay tuned for those updates. In the meantime, take a look of this time lapse I took of a day packing orders, cutting new jewelry, and folding bandanas right after the fold.Continue reading